China Best Sales China Factory Supply Flange Output Gear Speed Reducer Bevel Gearbox Suitable for Servomotor best automatic gearbox

Product Description

Product Description

China Factory Supply flange output gear speed reducer bevel gearbox Suitable for servomotor

WF series flange output gear speed reducer bevel gearbox is jointly developed and manufactured by WEITENSTAN and German and ZheJiang technicians after many years.

The high-precision flange output gear reducer has the characteristics of small size, ultra-thin, light weight and high rigidity, anti-overload, high torque and so on. With good deceleration performance, it can realize stable operation and accurate positioning. The integrated design can be directly connected with the motor to achieve the advantages of high precision, high rigidity and high durability. It is designed for high speed ratio, high geometric accuracy, low motion loss, high torque capacity and high stiffness applications. The compact design (minimum outer diameter about 40mm) allows it to be installed in limited spaces.

Flange output gear reducer product features:

1. High-speed ratio and high-efficiency single-stage transmission can reach a reduction ratio of 21-121, and the efficiency is above 96%. If multi-stage transmission is used, the reduction ratio will be larger.

2. The structure is compact and the size is small. Due to the use of the principle of planetary transmission, the input shaft and the output shaft are on the same axis, so that the size of the model is as small as possible.

3. The operation is stable and the noise is low. The number of meshing teeth of the cycloidal needle is large, the overlapping coefficient is large, and the mechanism of mechanical parts balance keeps the vibration and noise to a minimum. The noise is less than or equal to 60 decibels.

4. Reliable use and long service life, because the main parts are made of high-carbon chromium steel, which has been quenched (HRC58~62) to obtain high strength, and some transmission contacts use rolling friction, so it is durable and has a long service life.

 

Product Parameters

Size reduction ratio Rated output moment Allowable torque of start and stop Instantaneous allowable moment Rated input speed Maximum input speed Tilt stiffness Torsional stiffness No-load starting torque Transmission accuracy Error accuracy Moment of inertia Weight
  Axis rotation Shell rotation Nm Nm Nm rpm rpm Nm/arcmin Nm/arcmin Nm arcmin arcmin kg-m² kg
WF07 21 20 15 30 45 3000 6000 6 1.1 0.12 P1≤±1           P2≤±3 P1≤±1           P2≤±3 0.52 0.42
41 40 0.11 0.47
WF17 21 20 50 100 150 3000 6000 28 6 0.21 P1≤±1           P2≤±3 P1≤±1           P2≤±3 0.88 0.85
41 40 0.18 0.72
61 60 0.14 0.69
WF25 21 20 110 220 330 3000 5500 131 24 0.47 P1≤±1           P2≤±3 P1≤±1           P2≤±3 6.12 2
31 30 0.41 5.67
41 40 0.38 4.9
51 50 0.35 4.56
81 80 0.31 4.25
WF32 25 24 190 380 570 3000 4500 240 35 1.15 P1≤±1           P2≤±3 P1≤±1           P2≤±3 11 4.2
31 30 1.1 10.8
51 50 0.77 9.35
81 80 0.74 8.32
101 100 0.6 7.7
WF40 25 24 320 640 960 3000 4000 377 50 1.35 P1≤±1           P2≤±3 P1≤±1           P2≤±3 13.2 6.6
31 30 1.32 12.96
51 50 0.92 11.22
81 80 0.81 9.84
121 120 0.72 8.4

product drawings

Detailed Photos

 

China Factory Supply flange output gear speed reducer bevel gearbox Suitable for servomotor

flange output gear speed reducer bevel gearbox advantages:

 

1. Miniature small precision cycloidal structure
The ultra-flat shape is realized by the differential speed reduction mechanism and the thin crossed roller bearing, which contributes to the compactness of the equipment size. The combination of small size and unparalleled superior parameters achieves the best combination of performance, price and size (high cost performance).

2. Excellent accuracy (transmission loss ≤ 1 arcmin)
Through the complex meshing of precision cycloidal gears and high-precision needle rollers, higher transmission accuracy is achieved while maintaining a small size and high speed ratio.

3. High rigidity
Rigidity is high by increasing the engagement ratio to distribute the load.

4. High overload capacity
It maintains trouble-free operation at exceptionally low noise and vibration levels while ensuring excellent overturning and torsional stiffness parameters. The reducer with integrated axial radial cross roller bearing, high load capacity and overload capacity can ensure users to provide applications in various temperature ranges.

5. The motor is easy to install
Mechatronic design, can be directly connected with the motor, any brand of motor can be directly installed without adding any devices.

6. Maintenance-free
The sealing grease is maintenance-free, no oiling is required, and there is no restriction on the installation direction.

7. Stable performance
The manufacturing process of high wear-resistant materials and high-precision parts has passed the ISO9001 quality system certification, which ensures the reliable operation of the reducer.

Product Classification

WF Series
High Precision Miniature Reducer

WF series is a high precision micro cycloidal reducer with flange, which has a wide range of applications. This series of reducers includes precise reduction mechanisms and radial – axial roller bearings. The unique design allows load to act directly on the output flange or housing without additional bearings. WF series reducer is characterized by module design, can be installed through the flange motor and reducer, belongs to the motor directly connected reducer.

WFH series
High precision micro reducer

WFH series is a hollow high-precision miniature cycloid reducer, with wires and compressed air pipelines, and the transmission shaft can pass through the hollow shaft. The WFH series are hermetically sealed, grease filled and contain precision reduction mechanisms and radial-axial roller bearings. The unique design allows the load to act directly on the output flange or housing without the need for additional bearings. This series of reducers are connected to the motor through a synchronous belt, synchronous pulley or coupling.

WR Series
high-precision corner reducer

WR series is a flange output corner reducer. Like the WF and WFH series, they are all high-precision reducers (backlash less than 1 arc.min), and the level 2 can also be within 1 arc.min, which is higher than other corner reducers of the same type. It can replace the harmonic drive reducer, and its life and rigidity are more than 3 times that of the harmonic.

Installation Instructions

Company Profile

FAQ

Q:Are you a factory or a trading company ? where is your office ?

A:We are a company integrating industry and trade.The company is located at No. 101, Building F, HangZhou Industrial Park, No. 1 CZPT Street, Xiaobian Community, Chang’an Town, HangZhou City.

Q: What are your main products?

A: We currently have self-developed and manufactured planetary gearboxes, rv reducers, cycloidal gearboxes, hollow rotating platforms, steering gears, couplings and other products. You can view the specifications of the above products on our website, you can send us an email or leave a message, and our technical consultants will choose the product that suits you according to your needs.

Q: What’s your delivery time?

A: Generally speaking, it takes 15-30 days for our regular standard products, and it takes longer for customized products. But we are very flexible about the delivery time, it will depend on the specific order.

Q: Delivery time

A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.

Q: Reducer selection

A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.

Q: Application range of reducer

A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.

 

 

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Application: Motor, Machinery, Agricultural Machinery, Humanoid Robot
Hardness: Hardened Tooth Surface
Installation: Any Direction
Customization:
Available

|

Customized Request

gearbox

Types of Vehicle Gearboxes

In a vehicle, there are many types of gearboxes available. There are planetary gearboxes, Coaxial helical gearboxes, and skew bevel helical gearboxes, among others. In this article, we’ll cover all of them and help you determine which type of gearbox would be right for your vehicle. Also, we’ll discuss how each differs from the others.

planetary gearbox

A planetary gearbox is composed of three main components: a sun gear, an input bevel gear, and an output shaft. A planetary gearbox can have different output torques and ratios. The basic model of a planetary gearbox is highly efficient and transmits 97% of the power input. There are several kinds of planetary gearboxes, depending on the type of operation. In general, there are three types: the simple, the intermediate, and the complex.
The price of a planetary gearbox can vary a lot, and it’s important to know what you’ll need. Different manufacturers produce different planetary gearboxes, so check with a manufacturer to see what they have available. Make sure to check the quality of the planetary gearbox before making a final purchase. In addition, be sure to compare the prices and the availability of a particular product. A quality planetary gearbox will provide years of trouble-free operation and will not break your bank.
Planetary gears feature an integer number of teeth. Each planet has teeth that must mesh with its ring or sun. The number of planets, ring, and tooth count of each gear determine whether the teeth mesh. Some planets have fewer teeth than others, so they mesh better than others. However, compound planets can be more flexible and achieve higher reduction ratios. If you’re looking for a planetary gearbox for your next project, consider getting in touch with a manufacturer who specializes in this technology.
When it comes to construction, a planetary gearbox is no exception. It’s extremely important to choose the right planetary gear for your application, because an imbalance in the planet gear can cause increased wear and failure. Moreover, the compact size of a planetary gear ensures maximum heat dissipation. However, a planetary gear box may require cooling in some applications. A planetary gearbox will make your life easier, and it will give you years of trouble-free operation.

Straight bevel helical gearbox

The Straight bevel helical gearbox has a number of advantages, but it has a relatively short manufacturing process. Its most popular application is in the automotive industry, where it is used in many types of vehicles. Other applications include heavy and light equipment and the aviation and marine industries. Below is a brief introduction to this gearbox type. Read on to learn about its benefits. This type of gearbox is one of the easiest to manufacture.
The spiral bevel gear has larger teeth than straight bevel gears, resulting in a smoother, quieter rotation. It can handle high-speed heavy loads with less vibration. Spiral bevel gears are classified by their tooth form and cutting method. Straight bevel gears are easier to design and manufacture, but spiral bevel gears are more expensive. Both designs are suitable for high-speed, heavy-load operations, and general manufacturing applications.
In addition to being easy to install, the modular bevel gears have many advantages. They have an exceptionally high degree of interchangeability and feature the highest standards of component integrity. They can also be tailored to meet your specific requirements. The advantages of this gearbox type include high precision, optimum performance, and low noise. And because they are modular, they can be produced in a variety of finishes. These include stainless steel, titanium, and bronze.
Straight bevel helical gearbox manufacturers are committed to a high degree of precision in their designs. The radii, torques, and tooth profiles of straight bevel gears are more precisely measured than those of cylindrical bevel gears. The same calculations are used for all traditional bevel gear generators. This ensures that your 5-axis milled bevel gear sets have the same calculations and layout.
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Coaxial helical gearbox

The Coaxial helical gearbox is a highly efficient transmission system that is well suited for light-duty applications. Compared to spur-type gearboxes, the real pitch of a Coaxial helical gearbox is low at all helix angles. This is because the coaxial type has the same number of teeth and center gap as the spur gearbox. Coaxial helical gearboxes also have a smaller footprint and are compact.
Several nations have implemented lockdown regulations for Industrial Gearbox trade, threatening the global economy. Several factors have been implicated in COVID-19, including supply chain, market, and financial markets. Experts are monitoring the situation globally and project remunerative prospects for gearbox manufacturers after the crisis. This report depicts the latest scenario and offers a comprehensive analysis of COVID-19’s impact on the entire industry.
This Coaxial helical gearbox features a compact structure and high precision gear. Its three-stage design combines two-stage gears with a single-stage gear, forging high-quality alloy steel for high precision and durability. The gears are serially-designed for easy interchangeability. They are also available in high-frequency heat-treated steel. A Coaxial helical gearbox is the perfect solution for many applications.
Coaxial helical gearboxes have the added benefit of using cylindrical gears instead of shafts. They operate quietly, and have more surface area to interact with. Their fixed angles make them suitable for heavy-duty applications, like in conveyors, coolers, and grinders. Compared to other gearbox types, Helical gearboxes have higher power-carrying capacity. Listed below are the benefits of a Coaxial Helical Gearbox

Skew bevel helical gearbox

A Skew bevel helical gear box is a common type of industrial gearbox. These gearboxes are rigid and compact and can be used in a variety of applications. They are commonly used in heavy-duty applications such as grinding mills, conveyors, and coolers. They are used in many applications to provide rotary motions between non-parallel shafts. They also have the added benefit of high-efficiency in a variety of industries.
Skew bevel helical gear boxes are suitable for heavy loads and are monolithic in construction. This type of gearbox combines the benefits of bevel and helical gears for right-angle torque, which makes it a popular choice for heavy-duty applications. In addition to being a robust and reliable gearbox, these gearboxes are highly customizable and can meet almost any industrial need.
To maximize the efficiency of bevel gears, FE-based tooth contact analysis is used to develop a sophisticated geometry optimization algorithm. The software also allows users to define optimal flank topography by introducing application-specific weightings for specific load levels. With this data, a manufacturing simulation is conducted to determine the best variant. A robust variant combines the benefits of efficiency, load-carrying capacity, and low excitation behavior.
The helical gear can be angled at 90 degrees. This is similar to a spur gear but produces less noise. It can achieve a nine-to-one speed reduction with one stage. However, a helical gear requires a larger driver gear for higher reductions. This gearbox is suitable for speeds from 1:1 to three times. They are often used in the manufacture of motors and generators.
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Extruder helical gearbox

An extruder helical gearbox is one of the most common industrial gears. It is compact in size and low-power consuming, making it ideal for heavy-duty applications. Extruder helical gearboxes are suitable for a variety of industrial applications, including cement, plastics, rubber, conveyors, and coolers. In addition to its use in plastics and rubber manufacturing, this gearbox is also useful in other low-power applications such as crushers, coolers, and conveyors.
CZPT SG series Extruder Helical Gearboxes are available in Single Screw and Twin Screw Variations. These gears feature a compact design, high power density, and long service life. Axial bearing housing and thrust bearings are mounted on the input shafts. Extruder helical gearboxes can be installed in various positions, including horizontal, vertical, and inclined.
Helicoidal gears are often produced in a modular manner. This design provides multiple benefits, including engineering and performance advantages, modular production, and the highest level of component integrity. A single helical gearbox can be assembled into a larger gearbox if needed, but modular production ensures consistent performance and economy. This modular design is also cost-effective. It is a versatile and reliable solution for a wide range of applications.
In addition to its efficiencies, Extruder helical gearboxes also have a low noise profile. They have no squeal sounds, and they are silent when running. They can transfer more power than conventional gearboxes. This type of gear has been used in the manufacturing of high-quality plastic products for years. They are often used for applications in automotive transmissions. Aside from being quiet, helical gears have higher contact levels and lower vibration.

China Best Sales China Factory Supply Flange Output Gear Speed Reducer Bevel Gearbox Suitable for Servomotor   best automatic gearbox	China Best Sales China Factory Supply Flange Output Gear Speed Reducer Bevel Gearbox Suitable for Servomotor   best automatic gearbox
editor by CX 2023-07-07

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