China factory Double Stage Worm Gear RV Reducer-Nmrv50/105 synchromesh gearbox

Product Description

The reducer has a compact structure, smooth operation, low noise, and no need for maintenance
1, There are multiple combinations of secondary reduction ratios to facilitate the adjustment of the output torque of the mechanism


technical parameter NMRV40/90 NMRV30/63 NMRV50/105
Motor power 550W 250W 750W
motor speed  1400r/min 700r/min
speed ratio 10×80 7.5×50 10×80
Output speed(r/min) 1.75 3.73 0.875


                                                 Company profile                                                


      Taikai Group Co., Ltd ( short for CHINAMFG Group) is a large-scale enterprise majoring in the manufacture of power transmision and transformationequipment, LV electrical equipment and special vehicles. Nowadays, the Group subordinated with 22 companies is ranked of the ahead position in thpower transmision and transformation industry for its comprehensive economic targets and No.1 position in ZheJiang Province. The Group is 1 of thefew large-scale enterprises, which is fully capable of the complete supply of power transmission and transformation equipment with the voltage of 550Kand the below, as well as EPC substation proiects. Over the years,”TK” products are sold to all provinces of mainland China. and exported to more than60 countries and regions, such as Russia, lndia, Pakistam, Poland, Afiica and South America etc, and they enjoy wide reputation in the domestic ancinternational power projects.


                                                 OUR PERFORMANCE                                                


                                       OUR WORKSHOP                                          

                                       OUR  COSTOMERS                            


Q1:Are you a factory or trading company?
A1:We are a factory,we can guarantee our price is first-hand,very cheap and competitive.

Q2:What is payment term?
A2:We accept TT,30%deposit and 70%balance against copy of BL.

Q3:Could I have prices of your products?
A:Welcome.Please feel free to send us inquiry here.We will reply you within 24 hours.
Q4:How about delivery time?
A:Usually it will take about 15-20 days.

Q5:May I know warranty time?
A:In 12 months since BL date.

Q6:Do you accept product customization?
A:Yes,of course.Please provide specific drawings or parameters,we will quote you after evaluation.

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Application: Motor, Electric Cars, Motorcycle, Isolation Switch
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Double-Step


Customized Request

gear gearbox

What are the considerations for choosing the appropriate lubrication for gear reducers?

Choosing the appropriate lubrication for gear reducers is crucial for ensuring optimal performance, longevity, and efficiency. Several considerations should be taken into account when selecting the right lubrication:

1. Load and Torque: The magnitude of the load and torque transmitted by the gear reducer affects the lubrication’s viscosity and film strength requirements. Heavier loads may necessitate higher viscosity lubricants.

2. Operating Speed: The speed at which the gear reducer operates impacts the lubrication’s ability to maintain a consistent and protective film between gear surfaces.

3. Temperature Range: Consider the temperature range of the operating environment. Lubricants with suitable viscosity indexes are crucial to maintaining performance under varying temperature conditions.

4. Contaminant Exposure: If the gear reducer is exposed to dust, dirt, water, or other contaminants, the lubrication should have proper sealing properties and resistance to contamination.

5. Lubrication Interval: Determine the desired maintenance interval. Some lubricants require more frequent replacement, while others offer extended operational periods.

6. Compatibility with Materials: Ensure that the chosen lubricant is compatible with the materials used in the gear reducer, including gears, bearings, and seals.

7. Noise and Vibration: Some lubricants have properties that can help reduce noise and dampen vibrations, improving the overall user experience.

8. Environmental Impact: Consider environmental regulations and sustainability goals when selecting lubricants.

9. Manufacturer Recommendations: Follow the manufacturer’s recommendations and guidelines for lubrication type, viscosity grade, and maintenance intervals.

10. Monitoring and Analysis: Implement a lubrication monitoring and analysis program to assess lubricant condition and performance over time.

By carefully evaluating these considerations and consulting with lubrication experts, industries can choose the most suitable lubrication for their gear reducers, ensuring reliable and efficient operation.

gear gearbox

What maintenance practices are essential for prolonging the lifespan of gear reducers?

Proper maintenance is crucial for extending the lifespan and ensuring optimal performance of gear reducers. Here are essential maintenance practices:

  • 1. Lubrication: Regular lubrication of gear reducers is vital to reduce friction, wear, and heat generation. Use the recommended lubricant and follow the manufacturer’s guidelines for lubrication intervals.
  • 2. Inspection: Routinely inspect gear reducers for signs of wear, damage, or leaks. Check for unusual noises, vibrations, or temperature increases during operation.
  • 3. Alignment: Ensure proper alignment of the input and output shafts. Misalignment can lead to increased wear, noise, and reduced efficiency. Align the components according to the manufacturer’s specifications.
  • 4. Cooling and Ventilation: Maintain proper cooling and ventilation to prevent overheating. Ensure that cooling fans and vents are clean and unobstructed.
  • 5. Seal Maintenance: Inspect and replace seals as needed to prevent contaminants from entering the gear reducer. Contaminants can lead to accelerated wear and reduced performance.
  • 6. Bolts and Fasteners: Regularly check and tighten bolts and fasteners to prevent loosening during operation, which can cause misalignment or component damage.
  • 7. Replacing Worn Components: Replace worn or damaged components, such as gears, bearings, and seals, with genuine parts from the manufacturer.
  • 8. Vibration Analysis: Conduct periodic vibration analysis to identify potential issues early. Excessive vibration can indicate misalignment or component wear.
  • 9. Maintenance Records: Keep detailed maintenance records, including lubrication schedules, inspection dates, and component replacements. This helps track the history of the gear reducer and aids in future maintenance planning.
  • 10. Training: Provide proper training to maintenance personnel on gear reducer maintenance and troubleshooting techniques.

By adhering to these maintenance practices, you can maximize the lifespan of your gear reducers, minimize downtime, and ensure reliable operation in your industrial processes.

gear gearbox

Function of Gear Reducers in Mechanical Systems

A gear reducer, also known as a gear reduction unit or gearbox, is a mechanical device designed to reduce the speed of an input shaft while increasing its torque output. It accomplishes this through the use of a set of interlocking gears with different sizes.

The primary function of a gear reducer in mechanical systems is to:

  • Speed Reduction: The gear reducer takes the high-speed rotation of the input shaft and transmits it to the output shaft through a set of gears. The gears are configured in such a way that the output gear has a larger diameter than the input gear. As a result, the output shaft rotates at a lower speed than the input shaft, but with increased torque.
  • Torque Increase: Due to the size difference between the input and output gears, the torque applied to the output shaft is greater than that of the input shaft. This torque multiplication allows the system to handle heavier loads and perform tasks requiring higher force.

Gear reducers are widely used in various industries and applications where it’s necessary to adapt the speed and torque characteristics of a power source to meet the requirements of the driven equipment. They can be found in machinery such as conveyor systems, industrial machinery, vehicles, and more.

China factory Double Stage Worm Gear RV Reducer-Nmrv50/105   synchromesh gearbox	China factory Double Stage Worm Gear RV Reducer-Nmrv50/105   synchromesh gearbox
editor by CX 2024-05-13

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