China Plastic PVC WPC Spc Board Window Profile Floor Extrusion Extruder Gearbox gearbox engine

Solution Description

 

PLASTEX New Layout Plastic Extrusion Machine for PP/PE-WPC Floorboard Production Line

Item Description

 

Item Parameters

Extruder Design Extrusion output Major motor energy Screw velocity Barrel Exterior cooling Screw Content Barrel Materials
PLCS fifty five/110 one hundred twenty~180kg/h 22kw AC Motor 38.4r/min 400w×3 wind cooling fan 38CrMoALA and processed by higher-temperature nitriding. Nitriding depth:.5-.six
Hardness(HV):740-940
Floor roughness≤0.8um
38CrMoALA and processed by high-temperature nitriding. Nitriding depth:.4-.7
Hardness(HV):740-940
Floor roughness≤0.8um
PLCS sixty five/132 200~260kg/h 37kw AC Motor 38.4r/min 550w×3 wind cooling fan
PLCS eighty/156  300~450kg/h 75kw AC Motor 40 r/min 550w×5 wind cooling supporter
PLSS 45/30 thirty~40 kg/hr 18kw DC motor 100r/min 150w×3 wind cooling enthusiast

Frequency Reducer structure Reducer Extrusion centre top  Bearing and oil limited and other regular factors
Principal Dring Motor Control by Inverter ABB model Integral variety Gear and the part of the axle are manufactured of alloy steel. Gear has been processed by nitriding, quenching and grinding. The accuracy of equipment is ISO6. The hardness of the gear surface area is HRC56-sixty two. 1050mm or in accordance to customer’s requirements Adopt the premium brand items, The complete machine with the features of substantial functioning, compact framework, operate effortlessly, lower noise and performance

Goods Application FIELDS

 

Packaging & Shipping

 

Productive Task

 

 

Company Profile

 

Plastex Intercontinental Investing Co., Ltd

Polysun Extrusion Device Co., Ltd

Plastex brand name was proven in 2015. Mr.Yuan, as the owner, has more than twenty a long time of experience in the plastic extrusion area. They marketed much more than one hundred sets of extruders to overseas counties each year. Plastex extruder passed the ISO9001 Quality Management Method Certification and CE certificate.

We goal to market our products to more than the world and devote to support human beings and the environment harmonious coexistence.

Certifications

 

 

FAQ

Q:Are you buying and selling organization or manufacturing facility?
A: We are factory with foreign buying and selling division. We manufacture the plastic extruder device by our personal factory. So do not worry about the soon after-sell servieces.

two. Q:Where is your manufacturing unit? How do I get there?
A:Factory deal with: CZPT Industrial Park, No. 720, North Part of Tongdu Avenue, HangZhou City, ZheJiang Province, China. You can
just take a plane to HangZhou Xinqiao Intercontinental Airport or HangZhou Lukou Global Airport, we can prepare the decide-up. Or you can
consider the substantial-velocity rail to HangZhou Station.

three. Q:In what year was your organization launched?
A:Our business was established in 2012, the founder Mr. Yuan Xu has been engaged in plastic machinery and mold processing market for
far more than twenty several years.

4. Q:What payment strategies do you help?
A:We help T/T, Western Union, PayPal and other payment strategies.

5. Q:What shipping and delivery methods do you support?
A:Sea transportation, air transportation, railway transportation and road transportation, and so on. Normally, we go by sea.

6. Q:What is your packaging?
A:Our standard packaging is: Wrap the plastic film around the machine, and then put the device in a picket box.

7. Q:What is your supply time?
A:Generally talking, the delivery time of a manufacturing line is about fifty times.

8. Q:How is your right after-revenue services?
A:Our tools has an eighteen-thirty day period guarantee and supports life time upkeep. We have a sturdy specialized support group.


/ Set
|
1 Set

(Min. Order)

###

After-sales Service: Forever
Warranty: Forever
Type: Profile Extruder
Plastic Processed: WPC
Product Type: Profile Extrusion Molding Machine
Feeding Mode: Multiple Feed

###

Extruder Model Extrusion output Main motor power Screw speed Barrel Outside cooling Screw Material Barrel Material
PLCS 55/110 120~180kg/h 22kw; AC Motor 38.4r/min 400w×3 wind cooling fan 38CrMoALA and processed by high-temperature nitriding. Nitriding depth:0.5-0.6
Hardness(HV):740-940
Surface roughness≤0.8um
38CrMoALA and processed by high-temperature nitriding. Nitriding depth:0.4-0.7
Hardness(HV):740-940
Surface roughness≤0.8um
PLCS 65/132 200~260kg/h 37kw; AC Motor 38.4r/min 550w×3 wind cooling fan
PLCS 80/156  300~450kg/h 75kw; AC Motor 40 r/min 550w×5 wind cooling fan
PLSS 45/30 30~40 kg/hr 18kw; DC motor 100r/min 150w×3 wind cooling fan

###

Frequency Reducer structure Reducer Extrusion center height  Bearing and oil tight and other standard components
Main Dring Motor Control by Inverter; ABB brand Integral type Gear and the component of the axle are made of alloy steel. Gear has been processed by nitriding, quenching and grinding. The accuracy of gear is ISO6. The hardness of the gear surface is HRC56-62. 1050mm or according to customer’s requirements Adopt the premium brand products, The whole machine with the features of high working, compact structure, run smoothly, low noise and efficiency

/ Set
|
1 Set

(Min. Order)

###

After-sales Service: Forever
Warranty: Forever
Type: Profile Extruder
Plastic Processed: WPC
Product Type: Profile Extrusion Molding Machine
Feeding Mode: Multiple Feed

###

Extruder Model Extrusion output Main motor power Screw speed Barrel Outside cooling Screw Material Barrel Material
PLCS 55/110 120~180kg/h 22kw; AC Motor 38.4r/min 400w×3 wind cooling fan 38CrMoALA and processed by high-temperature nitriding. Nitriding depth:0.5-0.6
Hardness(HV):740-940
Surface roughness≤0.8um
38CrMoALA and processed by high-temperature nitriding. Nitriding depth:0.4-0.7
Hardness(HV):740-940
Surface roughness≤0.8um
PLCS 65/132 200~260kg/h 37kw; AC Motor 38.4r/min 550w×3 wind cooling fan
PLCS 80/156  300~450kg/h 75kw; AC Motor 40 r/min 550w×5 wind cooling fan
PLSS 45/30 30~40 kg/hr 18kw; DC motor 100r/min 150w×3 wind cooling fan

###

Frequency Reducer structure Reducer Extrusion center height  Bearing and oil tight and other standard components
Main Dring Motor Control by Inverter; ABB brand Integral type Gear and the component of the axle are made of alloy steel. Gear has been processed by nitriding, quenching and grinding. The accuracy of gear is ISO6. The hardness of the gear surface is HRC56-62. 1050mm or according to customer’s requirements Adopt the premium brand products, The whole machine with the features of high working, compact structure, run smoothly, low noise and efficiency

Key Market Insights Related to Worm Reduction Gearboxes

A gearbox is a mechanical device that allows you to shift between different speeds or gears. It does so by using one or more clutches. Some gearboxes are single-clutch, while others use two clutches. You can even find a gearbox with closed bladders. These are also known as dual clutches and can shift gears more quickly than other types. Performance cars are designed with these types of gearboxes.
gearbox

Backlash measurement

Gearbox backlash is a common component that can cause noise or other problems in a car. In fact, the beats and sets of gears in a gearbox are often excited by the oscillations of the engine torque. Noise from gearboxes can be significant, particularly in secondary shafts that engage output gears with a differential ring. To measure backlash and other dimensional variations, an operator can periodically take the output shaft’s motion and compare it to a known value.
A comparator measures the angular displacement between two gears and displays the results. In one method, a secondary shaft is disengaged from the gearbox and a control gauge is attached to its end. A threaded pin is used to secure the differential crown to the secondary shaft. The output pinion is engaged with the differential ring with the aid of a control gauge. The angular displacement of the secondary shaft is then measured by using the dimensions of the output pinion.
Backlash measurements are important to ensure the smooth rotation of meshed gears. There are various types of backlash, which are classified according to the type of gear used. The first type is called circumferential backlash, which is the length of the pitch circle around which the gear rotates to make contact. The second type, angular backlash, is defined as the maximum angle of movement between two meshed gears, which allows the other gear to move when the other gear is stationary.
The backlash measurement for gearbox is one of the most important tests in the manufacturing process. It is a criterion of tightness or looseness in a gear set, and too much backlash can jam a gear set, causing it to interface on the weaker part of its gear teeth. When backlash is too tight, it can lead to gears jamming under thermal expansion. On the other hand, too much backlash is bad for performance.

Worm reduction gearboxes

Worm reduction gearboxes are used in the production of many different kinds of machines, including steel and power plants. They are also used extensively in the sugar and paper industries. The company is constantly aiming to improve their products and services to remain competitive in the global marketplace. The following is a summary of key market insights related to this type of gearbox. This report will help you make informed business decisions. Read on to learn more about the advantages of this type of gearbox.
Compared to conventional gear sets, worm reduction gearboxes have few disadvantages. Worm gear reducers are commonly available and manufacturers have standardized their mounting dimensions. There are no unique requirements for shaft length, height, and diameter. This makes them a very versatile piece of equipment. You can choose to use one or combine several worm gear reducers to fit your specific application. And because they have standardized ratios, you will not have to worry about matching up multiple gears and determining which ones fit.
One of the primary disadvantages of worm reduction gearboxes is their reduced efficiency. Worm reduction gearboxes usually have a maximum reduction ratio of five to sixty. The higher-performance hypoid gears have an output speed of around ten to twelve revolutions. In these cases, the reduced ratios are lower than those with conventional gearing. Worm reduction gearboxes are generally more efficient than hypoid gear sets, but they still have a low efficiency.
The worm reduction gearboxes have many advantages over traditional gearboxes. They are simple to maintain and can work in a range of different applications. Because of their reduced speed, they are perfect for conveyor belt systems.
gearbox

Worm reduction gearboxes with closed bladders

The worm and the gear mesh with each other in a combination of sliding and rolling movements. This sliding action is dominant at high reduction ratios, and the worm and gear are made of dissimilar metals, which results in friction and heat. This limits the efficiency of worm gears to around thirty to fifty percent. A softer material for the gear can be used to absorb shock loads during operation.
A normal gear changes its output independently once a sufficient load is applied. However, the backstop complicates the gear configuration. Worm gears require lubrication because of the sliding wear and friction introduced during movement. A common gear arrangement moves power at the peak load section of a tooth. The sliding happens at low speeds on either side of the apex and occurs at a low velocity.
Single-reduction gearboxes with closed bladders may not require a drain plug. The reservoir for a worm gear reducer is designed so that the gears are in constant contact with lubricant. However, the closed bladders will cause the worm gear to wear out more quickly, which can cause premature wear and increased energy consumption. In this case, the gears can be replaced.
Worm gears are commonly used for speed reduction applications. Unlike conventional gear sets, worm gears have higher reduction ratios. The number of gear teeth in the worm reduces the speed of a particular motor by a substantial amount. This makes worm gears an attractive option for hoisting applications. In addition to their increased efficiency, worm gears are compact and less prone to mechanical failure.

Shaft arrangement of a gearbox

The ray-diagram of a gearbox shows the arrangement of gears in the various shafts of the transmission. It also shows how the transmission produces different output speeds from a single speed. The ratios that represent the speed of the spindle are called the step ratio and the progression. A French engineer named Charles Renard introduced five basic series of gearbox speeds. The first series is the gear ratio and the second series is the reverse gear ratio.
The layout of the gear axle system in a gearbox relates to its speed ratio. In general, the speed ratio and the centre distance are coupled by the gear axles to form an efficient transmission. Other factors that may affect the layout of the gear axles include space constraints, the axial dimension, and the stressed equilibrium. In October 2009, the inventors of a manual transmission disclosed the invention as No. 2. These gears can be used to realize accurate gear ratios.
The input shaft 4 in the gear housing 16 is arranged radially with the gearbox output shaft. It drives the lubricating oil pump 2. The pump draws oil from a filter and container 21. It then delivers the lubricating oil into the rotation chamber 3. The chamber extends along the longitudinal direction of the gearbox input shaft 4, and it expands to its maximum diameter. The chamber is relatively large, due to a detent 43.
Different configurations of gearboxes are based on their mounting. The mounting of gearboxes to the driven equipment dictates the arrangement of shafts in the gearbox. In certain cases, space constraints also affect the shaft arrangement. This is the reason why the input shaft in a gearbox may be offset horizontally or vertically. However, the input shaft is hollow, so that it can be connected to lead through lines or clamping sets.
gearbox

Mounting of a gearbox

In the mathematical model of a gearbox, the mounting is defined as the relationship between the input and output shafts. This is also known as the Rotational Mount. It is one of the most popular types of models used for drivetrain simulation. This model is a simplified form of the rotational mount, which can be used in a reduced drivetrain model with physical parameters. The parameters that define the rotational mount are the TaiOut and TaiIn of the input and output shaft. The Rotational Mount is used to model torques between these two shafts.
The proper mounting of a gearbox is crucial for the performance of the machine. If the gearbox is not aligned properly, it may result in excessive stress and wear. It may also result in malfunctioning of the associated device. Improper mounting also increases the chances of the gearbox overheating or failing to transfer torque. It is essential to ensure that you check the mounting tolerance of a gearbox before installing it in a vehicle.

China Plastic PVC WPC Spc Board Window Profile Floor Extrusion Extruder Gearbox     gearbox engineChina Plastic PVC WPC Spc Board Window Profile Floor Extrusion Extruder Gearbox     gearbox engine
editor by CX 2023-04-03

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